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Electric Vehicle Winding Machine For Electric Tricycle Brushless For 36Slots 48 Slots 54Slots Hub Motors

Good quality Needle Winding Machine for sales
Good quality Needle Winding Machine for sales
We trust you and have very good references of you from our Shanghai colleagues

—— Olayo Delgado

We are very happy with the machines!

—— Efrain.Alvarado

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Electric Vehicle Winding Machine For Electric Tricycle Brushless For 36Slots 48 Slots 54Slots Hub Motors

Product Details:

Place of Origin: China
Certification: CE for major parts
Model Number: WIND-HMW-2

Payment & Shipping Terms:

Minimum Order Quantity: 1PC
Price: Negotiable
Packaging Details: Wooden case suitable for sea transportation
Delivery Time: 45 working days
Payment Terms: T/T
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Detailed Product Description
Hub Motor Stator Poles: 12 Pol 24 Pol 36 Pol Winding Output: 7 Minutes For 2 Pieces Stators (Two Working Station)
Working Station: Single Station Or Double Station Option Automation Type: 90% Percent Pass
Max Slot Filling Factor: For The Hub Motor Winding, 68% Slot Filling Rate Is The Highest After Sales: Engineers Available To Service Machinery Overseas

Electric Vehicle Winding Machine For Electric Tricycle Brushless For 36Slots 48 Slots 54Slots Hub Motors

Double station E-bike PMDC wheel motor winding Brushless hub motor stator winder muti coils winding machine

wind the 15pcs parallel wires up to 0.51mm, with 6,8,10,12,14,15 parallel wires for different voltage motor such as 24,36,48,62V

For 36Slots 48 Slots 54Slots Hub Motors


This type of needle winding machine is used to wind coils for open slot stators, linear stators, expecially stators with narrow slot but high slot filling rate. 2 working stations or 3 stations greatly improves machine efficiency and production cycle.

(1) Specification

Working station 2
Stator OD Max 400mm
Stack length Max 100mm
Stator weight Max 3KG
Wire range 0.1-0.8mm
Winding speed 600rpm
Power 8 KW
Air source 0.4~0.7 MPa
Power supply AC 380±10, 50/60HZ
Dimension 1100x800x2000mm
Weight 900KG

(2) Application
It is suitable for various kinds of open slot stators with high slot filling rate.

(3) Features
Friendly designed operator's interface

2 working stations to do synchronous winding
High efficiency and production
Precise servo drive control of the wire feeding
High quality level of the winding process
No-loading speed up to 600r/min
Provide customized service


(4) Application


Electric bike, Electric tricycle, PMDC wheel motor, hub motor,

wheel motor,electric scooters, outrunner motor with branches wires




(4) Advantages


Fully automatic stator winding


winding,indexing, winding parallel wires with efficiency



Muti wires winding


Winding device with tension fram can ensure parallel wires


winding avoid from twisting



Special design Tooling


Precise Tooling ensure the winding quality and can be changed


easily for types stators



Max Wire handled 


0.51mm (AWG24)




(5) Techanical data of stator


Stator OD:40-265mm


Core length: 6-75mm


Slots Number: max 63


Max wires numbers winding at one time: 15 pieces (Usually 6,8,10,12,14,15 bunch wires)


Cycle Time for stator winding: 54 slots, 11 pieces wire for one time winding, including loading/unloading,


                                               it takes 7 minutes for 2 pieces stator Around 130pcs/ shift (8hours)




(6) Main Data



Winding servo motor: MITSUBISHI

Indexing servo motor: MITSUBISHI

Wire arraying servo motor: MITSUBISHI






Ask and Answer:


1.How the motor wheel winding machine do the indexing: manually or automatically?

    Automatically indexing by Mitsubishi servo motor

2. How the E-bike motor stator is fixed during winding process?

    By pneumatic device

3. What range of diameters of copper wire can work your machine (minimum and maximum)?

    What the muti coils winding machine had done is 0.51mm with 6,8,10,12,14,15 parallel wires

4. Which is the range of stacking lengths the winding machine can work?

    Stator Stacking length 6 to 75mm

5. Is it possible to press and compact the wire copper during or after winding?

    The winding heads protrude maximum 15mm from both sides of the stack.

    The Hub motor winding machine machine WIND-HMW only winding, no function to press and compact,

    and as machine wind compactly, the winding heads protrude maximum 15mm from both sides of the


    stack can be assured

6. Does the machine any limitation in the dimension of the width of the open slot?

    Yes, 2mm is absolutely OK to wind in our machine WIND-HWM

7. How many samples would you need to adjust the winding machine in your facilities?

    Around 4pcs to 5pcs stator samples

8. What is the height of the machine on the work area of the operator?

    Height 750mm

9. Have you manufactured any machine for a similar stator?

    Yes, we had supplied 12pcs winding machine working in this E-bike motor manufacturer

10. How is the setting process to change the number of turns per coil?

    Please set the number of turns parameter on touch screen

11. How is the stator fixed to the machine during the winding process?


    Is it possible to have different lengths and different shapes of the motor wheel shaft

    Stator is fixed on machine by penumatic device during winding,

    If different shape of motor, toolings can be changed in 1hour

    If only different stack lengths, mechanical adjustment is easy




Please click below picture to view video






Contact Details
Shanghai Wind Automation Equipment Co.,Ltd

Contact Person: Ms. Emily

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