Electric Vehicle Winding Machine For Electric Tricycle Brushless For 36Slots 48 Slots 54Slots Hub Motors

Electric Vehicle Winding Machine For Electric Tricycle Brushless For 36Slots 48 Slots 54Slots Hub Motors

Double station E-bike PMDC wheel motor winding Brushless hub motor stator winder muti coils winding machine

wind the 15pcs parallel wires up to 0.51mm, with 6,8,10,12,14,15 parallel wires for different voltage motor such as 24,36,48,62V

For 36Slots 48 Slots 54Slots Hub Motors

 

This type of needle winding machine is used to wind coils for open slot stators, linear stators, expecially stators with narrow slot but high slot filling rate. 2 working stations or 3 stations greatly improves machine efficiency and production cycle.

(1) Specification

(2) Application
It is suitable for various kinds of open slot stators with high slot filling rate.

(3) Features
Friendly designed operator's interface
2 working stations to do synchronous winding
High efficiency and production
Precise servo drive control of the wire feeding
High quality level of the winding process
No-loading speed up to 600r/min
Provide customized service

 

(4) Application

 

Electric bike, Electric tricycle, PMDC wheel motor, hub motor,

wheel motor,electric scooters, outrunner motor with branches wires

 

 

 

(4) Advantages

 

Fully automatic stator winding	winding,indexing, winding parallel wires with efficiency
Muti wires winding	Winding device with tension fram can ensure parallel wires   winding avoid from twisting
Special design Tooling	Precise Tooling ensure the winding quality and can be changed   easily for types stators

Max Wire handled

0.51mm (AWG24)

 

 

(5) Techanical data of stator

 

Stator OD:40-265mm

 

Core length: 6-75mm

 

Slots Number: max 63

 

Max wires numbers winding at one time: 15 pieces (Usually 6,8,10,12,14,15 bunch wires)

 

Cycle Time for stator winding: 54 slots, 11 pieces wire for one time winding, including loading/unloading,

 

                                               it takes 7 minutes for 2 pieces stator Around 130pcs/ shift (8hours)

 

 

 

(6) Main Data

 

PLC: DELTA

Winding servo motor: MITSUBISHI

Indexing servo motor: MITSUBISHI

Wire arraying servo motor: MITSUBISHI

HMI: DELTA

Buttons: SCHNEIDER

 

 

 

Ask and Answer:

 

1.How the motor wheel winding machine do the indexing: manually or automatically?
 

    Automatically indexing by Mitsubishi servo motor
 

2. How the E-bike motor stator is fixed during winding process?
 

    By pneumatic device
 

3. What range of diameters of copper wire can work your machine (minimum and maximum)?
 

    What the muti coils winding machine had done is 0.51mm with 6,8,10,12,14,15 parallel wires
 

4. Which is the range of stacking lengths the winding machine can work?
 

    Stator Stacking length 6 to 75mm
 

5. Is it possible to press and compact the wire copper during or after winding?

    The winding heads protrude maximum 15mm from both sides of the stack.
   

    The Hub motor winding machine machine WIND-HMW only winding, no function to press and compact,
 

    and as machine wind compactly, the winding heads protrude maximum 15mm from both sides of the

 

    stack can be assured
 

6. Does the machine any limitation in the dimension of the width of the open slot?
 

    Yes, 2mm is absolutely OK to wind in our machine WIND-HWM
 

7. How many samples would you need to adjust the winding machine in your facilities?
 

    Around 4pcs to 5pcs stator samples
 

8. What is the height of the machine on the work area of the operator?
 

    Height 750mm
 

9. Have you manufactured any machine for a similar stator?
 

    Yes, we had supplied 12pcs winding machine working in this E-bike motor manufacturer
 

10. How is the setting process to change the number of turns per coil?
 

    Please set the number of turns parameter on touch screen
 

11. How is the stator fixed to the machine during the winding process?

     

    Is it possible to have different lengths and different shapes of the motor wheel shaft
   

    Stator is fixed on machine by penumatic device during winding,
   

    If different shape of motor, toolings can be changed in 1hour
   

    If only different stack lengths, mechanical adjustment is easy

 

 

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