Automaker Starter Hair Pin Forming Electric Car Conductor Winding Machine 10MT Bare Coated Or Coated

Automaker Starter Hair Pin Forming Electric Car Conductor Winding Machine​ WIND-AWF

(1) Application:

Electric car, Auto industry, Aircraft, New Energy Car Drive Motor,Truck Flat wire, 

In the use of electric vehicles for automakers.

(2) Advantages:

(3) Parameter:

Power Supply Voltage: 3Φ-380V±10% 50H

Air source Pressure: 0.5~0.7Mpa

Varnish Removing Length: 0~50mm

Wire Feeding Length: 150~400mm

Cycle time: 6s' to 8s' for 300mm length

Wire size handled: 3*8mm

(4) Configuration:

Machine working process

The machine can automatically form the hairpin with below process continuously,

Automatic Wire dereeling→ Wire feeding→ Wire straightener → Press wire →

Side enamel remover → Wire width enamel remover → Pull wire→Wire cutting

→Side chamfer with Air-hydraulic booster

→ Wire bend→ Splitting forming wire → unloading,

Output : around 3s’ to 5s’ per piece (according to hairpin length)

1). Automatical wire dereeling device

2). Wire straighten mechanism,

Comprised of X,Y direction two set Guide wheel straightening

And cylinder, the cylinder pull wire to straighten it.

3). Wire feeding mechanism

Servo motor Delta drive the wire feeding module to feed the wire,

the wire feeding length can be setted on screen,

and Max. Wire feeding length is 500mm

4). Enamel remover mechanism

The enamel remover is comprised of two structures,

Side enamel remover and width enamel remover

Two structure used 2sets of diamond grinding wheel driven by motor

to scratch off the enamels on the side and width

can control/limit the scratch depth

The Enamel remover function can be On/Off on touch screen.

5). Cutting mechanism

Cutting mechanism consist of press wire and cut wire device,

Before cutting, press wire cylinder and press tooling press the wire to prevent it move,

And then cut the wire with four cutters, at same can remove burr if occur

. After cutting, chamfer the side with Air-hydraulic booster

6). Wire splitting mechanism

Comprised of press wire device driven by cylinder and splitting system

After forming, unloading the hairpin automatically when cylinder return.

• Simens or Delta PLC

Delta servo motor

Weinveiw touch screen

Airtac cylinder

Weight: about 850Kg

Machine dimension: 1,800mm x 750 mm x 1800mm³

Machine and wire dereeling device shall have 3000mm distance

Please click below link to view video

https://youtu.be/9BYoaP7q06I

Motor manufacturer of starter inspect armature coil hair pin winding machine WIND-AWF before delivery,

Hair pin winding machine ready for starter armature hairpin forming production