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Peristaltic Pump Trickle Impregnation Machine Impregnation Insulation Tunnel

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Peristaltic Pump Trickle Impregnation Machine Impregnation Insulation Tunnel

China Peristaltic Pump Trickle Impregnation Machine Impregnation Insulation Tunnel supplier
Peristaltic Pump Trickle Impregnation Machine Impregnation Insulation Tunnel supplier Peristaltic Pump Trickle Impregnation Machine Impregnation Insulation Tunnel supplier Peristaltic Pump Trickle Impregnation Machine Impregnation Insulation Tunnel supplier Peristaltic Pump Trickle Impregnation Machine Impregnation Insulation Tunnel supplier

Large Image :  Peristaltic Pump Trickle Impregnation Machine Impregnation Insulation Tunnel

Product Details:

Place of Origin: China
Model Number: WIND-ZDG

Payment & Shipping Terms:

Minimum Order Quantity: 1pc
Price: Negotiable
Packaging Details: Bare package put in a 20'GP container
Delivery Time: 60 working days
Payment Terms: T/T
Detailed Product Description
Condition: New Armature Insulation: Armature Trickling
Power Consumption: Customised 26KW For A 127 Station Machine Machine Length: Related To Armature Size,curing Time And Output Requirement
Power Source: Electricity Or Customised After Sales: Machine Almost No Need Maintenance
High Light:

vacuum drying oven


varnish impregnation machine

Automatic Armature Roll and Dipping Impregnation Varnish Insulation Machine WIND-ZDG




Application and Purpose


For series excited motor rotor,vacuum cleaner motor, starting motor motorcycle,automobile starting


motor,treadmill motor and so on varnish insulation.



1. The trickle polyester impregnation resin varnish method is to compact the armature,


    make it smart and not easy to disassemble.


2. The motor coil must be impregnated with insulating varnish and its adjacent parts.


3. Let the conductor wire, slot insulation isolation parts whole compacted and immerged with


    insulating resin coating become strong overall density.




Operation Process


Operator loads armatures on machine, machine will move automatically, pass the process
loading, preheating, air cooling , trickling (2 points to do trickling on armature by its both end at winding),
flat flowing,colloidizing & postcuring, air cooling.
Simple varnish collection trays do the remaining varnish collecting.


Competitive Advantages:


1.Fully automatic, operator only need to load and unload armature


2.Rolling and dipping device is at top layer of machine,easy to adjust and maintain


3.Centrifigution exhausting blower suck the exhausting gas,Environment friendly




Machine design related facors




The armature OD



Armature OD related to machine chain pitch



Shaft length



Shaft length is related to trickle machine width



Varnish curing temperature time(minutes)



Related to cycle time



Output requirement



How many pieces in 8 hours




The armature OD, shaft length, varnish curing temperature time(minutes)


Output requirement(pcs in 8 hours) are important factors in varnish machine design and building,

Armature weight is not critical and in theory the standard machine can handle armature below 5KGS,


Armature OD is related to trickling varnish machine's chain pitch, and the armature shaft length is related


to rolling and dipping machine's width, the Max weight is related to rotation axis' shaft diameter.


For the curing time, in China's motor manufacturing plant, there is 30 minutes, 60 mintues,90minutes,


calculatin by a 60 working station , 80 working station (5meters to 6 meters), 30 minutes curing time, 2


hours the first cycle, then 1 hour / cycle, in this way we can calculate the output.




The following purpose can be achieved through the insulation treatment:



1. To improve the moisture resistance of motor insulation


Any insulating material is more or less absorbing moisture in moist air. Such as Electrotechnical insulation


material paper DMD,PMP,Polyester, the moisture in the air is easily penetrated into the insulation material


along the capillary, thus the performance of the insulating material decreases significantly. The insulation


treatment will make the surface of the windings and coils form a smooth, pinless film or insulation seal


layer, which will greatly reduce the invasion of moisture and improve the moistureproof performance of the





2. Improve the heat resistance of motor insulation


Motor insulation materials in an insulating impregnating varnish before the material after heating the


internal decomposition of gas water molecules of low molecular substances, accompanied by oxidation,


changes in material properties such as mechanical strength, moisture resistance, reduce the decline of


brittle materials, have electrical properties such as insulation resistance and breakdown voltage


decreased, this phenomenon known as the aging of insulation materials, insulation insulation contact area


but after the treatment of material and air is greatly reduced, the rate of oxidation is greatly reduced, in


the same service life, the use of the temperature of the motor can be improved. Therefore, the heat


resistance of the motor insulation is improved.



3. Improve the thermal conductivity of the motor


The electrical insulation layer of air gap large, while the thermal conductivity of the air gap is low, the air


gap is filled with dipping paint, varnish and perfusion ratio due to thermal conductivity of air gap, so the


electrical winding motor and a corresponding increase in the conduction of heat, will greatly reduce the


motor temperature rise. The experimental data show that the temperature rise can be reduced by 10-





4. Improve electrical and mechanical properties of motor insulation


The motor winding coil and the insulation treatment, winding and Core Bond into a solid whole film will void


windings and the notch is full, the insulating layer is formed in a certain thickness of winding end of the


head, there is no gap inside the water is not easy to enter, so the insulation resistance and breakdown


voltage are improved, and at the same time winding core non relative movement, have sufficient strength


to resist the external vibration and stress, and bear the motor assembly process of mechanical impact,


thus avoiding the mechanical action of damage.


The motor windings impregnated after winding insulation system and the core to form a solid whole


reduces the effects of mechanical vibration and electromagnetic force vibration generated by the motor


during operation, the reinforcement effect on the machine, avoid wire between the wire and the core or


tank wall due to vibration, friction and damage the insulation displacement loose structure. The organic


insulation material inside the motor not only improves heat resistance and electrical performance, but also


improves the mechanical strength of the insulation material itself after impregnation. Because the


insulating material is heated, the material will change, releasing gas, water and carbonaceous materials,


lose flexibility, but after impregnation, pyrolysis, under heat hydrolysis process can greatly retard


mechanical flexibility material to maintain long-term, while insulating paint formed by the paint film has


certain elasticity and adhesion in the hot state, the material between the binding force of strengthening,


forming a strong overall, greatly enhance the strength of the system.



5. Improve chemical corrosion resistance


The motor through the impregnation treatment, to prevent all kinds of insulation materials and solvent


around the motor and direct contact with corrosive chemicals, which can improve the stability of chemical


substances of the motor due to the insulating encapsulation, shut off from the world body contact, improve


the winding stability, selecting suitable varnish resin materials can make the winding insulation with anti


mildew, anti oil, anti corona, flame retardant performance.






Working position: 200*2


Position pitch: 63


Heating time: ≤45 min


Tunnel working temperature: 0~160 ℃


Pitch time: 0-10min adjustable


Power consumption: 36 KW


Dimension: 6.4*1.6*2.1


Weight:Around 4.2 Ton


Production capability: 1200pcs/8 hours





Contact Details
Shanghai Wind Automation Equipment Co.,Ltd

Contact Person: Ms. Emily

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