Dual Flyer Armature Winding Machine / Lap Winding Machine For 4poles Rotor

 

Automatic Dual Flyer Armature Winder Lap Winding Machine For 4poles Rotor WIND-STR

 

 

 

Application:

 

This armature winder WIND-STR is a fast flyer coil winding machine for motor mass production

 

manufacturing of hook type commutator armature,Mixer,Vacuum cleaners, Hammers,Power tool...

 

 

 

Working Principle:

 

This fully automatic winding machine WIND-STR adapts double flyers structure, 2pcs Mitsubishi servo

 

motor drive the two flyers rotation, and 1pc Mitubishi indexing servo motor make sure the precise

 

indexing. 

 

During working, the armature body is clamped tightly by left and right side two winding tooling and shaft

 

clamping device. When flyers are running, wire goes through the wire holder, tension device then enters

 

hollow spindle, comes out from wire sliding wheel, then the wire slides into the armature slot through flyer

 

wire guiding wheel. After this step, armature into the slot to do winding.

 

 

 

Advantages:

 

1. Crazy Fast , in normal condition can wind at speed 1000~1500rpm, get one piece wound armature in

 

    23s

 

2. The winding parameter can be setted on touch screen for different armatures, easy operation

   

    as 12 slots, 24 hook 

 

         12slots, 12slots

 

3. Double flyer winding machine can wind armatures with a better balancing than flyer winder

 

 

 

The windings generator magnetic filed in motors, there are kinds of armatures with different shape

 

windings conductors,

 

During which the lap winding, wave winding are windely used in universal motor, while conductor forming

 

flat wire round wire forming are windely used in starter motor armature.

 

 

For PMDC motor, how many magnets and brushes related to how many poles,

 

for example with 2pole, 16 segments,The winding is always symmetrical,

 

Use of fractional pitch is not a design compromises to facilitate automatic manufacture and the fractional-

 

pitch type of winding is in general use, because it produces less sparking and because it requires less

 

copper, which means lower armature resistance.

 

Winding pitch is a design compromise, but not to facilitate automatic construction.

          

 

 

Parameter Data:

 

Wire diameter range	0.16~1.2 mm
Armature outside diameter	20~85 mm
Stack length	10~70 mm
Shaft diameter	3~15 mm
Shaft length	less than 250mm
Armature Slot	even slot
Turns number	0~9999
Commutator diameter	8~40 mm
Winding speed	0~2500 rpm
Winding motor power	1.5KWX2 (left flyer, right flyer)
Angle detecting speed	0~3000 rpm
Angle detecting motor power	0.75KWX1
Air supply pressure	4~6 Kg/cm2
Total power	4.0 KW
Voltage	three phase AC 380V 50/60 Hz
Weight	1250 KGS
Dimension	2000(length)X1000(width)X1800(height)mm
Package size	1800*1510*1920mm is about 5.2 CBM

 

 

Main Parts:

 

Japan Mitsubishi PLC

 

Japan Mitsubishi or Panasonic servo motor control system

 

5.7’’ colorful touch screen system

 

SMC Cylinder

 

 

 

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