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Outrunner Bldc Needle Winding Machine 60RPM Parallel Wires To 600RPM Thin Wire
Product Details:
Payment & Shipping Terms:
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Detailed Product Description
| Winder Station: | Two Or Four Stations | Stator OD: | ø10~120mm |
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| Stack Height: | 10~100mm | Wire Size Range: | 0.1mm~1.0mm (AWG18 To AWG38) |
| Automatic Type: | Fully Automatic Can Handle Thin Wire Thick Wire | Machine Color: | White Or Per Customer Requirement |
| Winding Speed: | 60RPM To 600RPM | After Sales: | Engineers Available To Service Machinery Overseas |
Outrunner Bldc Needle Winding Machine 60RPM Parallel Wires To 600RPM Thin Wire WIND-IO-008
Outrunner stator winding always was done by flyer winding,
why some motor manufacturer take the decision for stator needle winding machine?
Because needle winding can acheive a better winding quality when the slot filling rate is not high,
and there should be enough space for the needle to move freely,
(1) Application
This needle winding can wind both inslot stator and outrunner stator,
with four axis Yaskawa Servo Motor ,winder is flexible in movement,
the actions winding,crossing, wrap, and slotting, cutting are done automatically
The needle winding speed is related to wire size, stator size and stack height,
Max. 500RPM when the wire is 0.1mm, stator is small and stack height is small,
Min 60RPM when the wire is big, stator size and stack height is big,
(2) Advantages
1. By moving up and down the nozzle and rotating the stator core, it can be wound in any track.
Therefore, by changing the computer winding procedure,
the windings can be adjusted to stators with different core stack height and different slot no.
2. Any operation abnormality and fault status are prompted to operate and maintain in human-machine
dialogue mode.
3. The number of stitching feet can be set arbitrarily by thread, and the specified 360 degree position
can be stopped, which makes the threading simple,convenient and shortens the overall production time
4. When winding, the number of coils in each layer can be flexibly changed to achieve the
winding arraying mode of different stator types.
5. Product programming is simple and convenient, with unique dedicated software,
unlimited upload and download storage. Easy to master with simple training.
6. Since the in-line slotting action is performed by the high-performance control system and
the Yaskawa servo motor, the stability of the position of the in-line enameled wire
is ensured and the time is shortened.
7. Each unit has been standardized, easy to replace and easy to disassemble.
8. All the toolings are very easy to be changed within 1 minutes expect
(3) Parameter
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Prouduct name: |
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Wire Dia.: |
f0.10mm～f1.0mm |
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Winding speed: |
50-600 r/min |
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Winding method: |
needle winding |
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Stator stack length: |
10mm～100mm (0.39'' ~ 3.94'') |
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Stator ID: |
Φ36mm～Φ60mm |
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Stator OD: |
Φ10mm～Φ120mm ( 0.39'' ~ 4.72'') |
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Pole no: |
2,4,6,8,12, 24, 36 |
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Air pressure: |
0.5MPa～0.7 MPa |
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Voltage: |
380V/50HZ ,Three-phase four-wire |
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Power: |
7KW |
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Dimension: |
1000(W)×800(D)×1,600(H)mm |
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Weight: |
about1200Kg |
Below samples are needed for machine manufacturing and commissioning:
1. Stator stack 5pcs without winding
2. Wound stator 1pc
3. Copper wire 1 roll enough for winding 15pcs stators
Please click below video to watch machine working
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