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How to produce BLDC Motor Straight Lamination Stator Stack with Needle Winding Machine
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Product Details:
Payment & Shipping Terms:
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Detailed Product Description
| Stator Stack: | Straight Stack Not Skew Stack | Certificate: | CE |
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| Working Station: | Two Or Four | Max Wire: | 1.2mm |
| Automatic Type: | Fully Automatic Can Handle Thin Wire Thick Wire | Condition: | New |
| Machine Color: | White Or Per Customer Requirements | After Sales: | Engineers Available To Service Machinery Overseas |
| Highlight: | needle winder,bldc winding machine |
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Straight Lamination Stator Needle Winding Machine For BLDC Motor
Needle winding BLDC stators of Sewing Machine,Air conditioning compressor, Power tool,
Refrigerator compressor,water pump automotive application , fuel pump motor
Two station BLDC Stator winding machine WIND-BLDC-2 wind the brushless DC motor stator with two station to improve efficiency, easy to change tooling
Parameter
Wire diameter:0.08 to 1.2mm
Stator OD: 12 to 130 mm
Stack height: 5 to 100mm
Four Axis, Flexible to winding,
Winding motor: Servo motor Yaskawa 3000W 1pc
Indexing motor: Servo motor Yaskawa 3000W 1pc
Wire Arraying motor: Servo motor Yaskawa 400W 2pcs
Speed: 300 to 600 RPM
Air pressure:5~7kg/square centi-meter
Power:AC380V 50/60Hz
Weight: about 1500KGS Dimension: 1100mm*900mm*1600mm
Below samples are needed for machine manufacturing and commissioning:
1. Stator stack 5pcs without winding
2. Wound stator 1pc
3. Copper wire 1 roll enough for winding 15pcs stators
Main Parts
| No. | Name | Brand | Remark |
| 1 | PLC | YASKAWA | CE Label |
| 2 | Servo Motor | YASKAWA | CE Label |
| 3 | Touch screen | Weinview | CE Label |
| 4 | Sensor | OMRON | CE Label |
| 5 | Electric units | Schneider | CE Label |
| 6 | Pneumatic units | Airtac | CE Label |
| 7 | Air pressure sensor | Airtac | CE Label |
| 8 | Ball bearing | NSK | CE Label |
| 9 | Screw guide | HIWIN | CE Label |
| 10 | Synchronous belt | Gates | CE Label |
| 11 | Power supply | Mean Well | CE Label |
| 12 | Tensioner | Zhangli | CE Label |
Please click below link to watch machine working
Question & Answer
The wire diameter is 0.9mm, 0.95mm which requires the insulation plate to be strong enough,
Your 3D print insulation plate is fragile,
and we will find a solulation for bridge wire to go out to fixture, In this case the bridge wire will be long,
In normal condidtion, lnsulation plate with Nylon material thickness more than 2mm is strong enough for the thick wire about 1mm,
Your reply of winding diagram and phototype cost is awaited to process further!
After Sales example
International Client E:
We have a problem with our needle winding machine.
Please see the attached photos.
I guess that the pressure switch is defective. Air pressure is applied
to the machine for sure.
Questions:
- Can you send us a new pressure switch and what is the price?
- Can we work without this pressure switch?
- Is there a way to bridge the pressure switch?
I would be grateful for a good and quick help.
Answer from Wind Automation:
Would you please check below two ways?
1. Check if the pressure is there at outlet location (exit for the water, red marked)
2. If there is no pressure at outlet location, then check if there is something blocked at inlet location
3. Please check if the sissor(cutter) can work or not,
By the way, there is no history of pressure switch issue,
Contact Details
Shanghai Wind Automation Equipment Co.,Ltd
Contact Person: Ms. Emily
Send your inquiry directly to us
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