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BLDC Winding Machine For Winding Stator Of 12 Pole 800W to 2000W

Good quality Needle Winding Machine for sales
Good quality Needle Winding Machine for sales
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BLDC Winding Machine For Winding Stator Of 12 Pole 800W to 2000W

China BLDC Winding Machine For Winding Stator Of 12 Pole 800W to 2000W supplier
BLDC Winding Machine For Winding Stator Of 12 Pole 800W to 2000W supplier BLDC Winding Machine For Winding Stator Of 12 Pole 800W to 2000W supplier

Large Image :  BLDC Winding Machine For Winding Stator Of 12 Pole 800W to 2000W

Product Details:

Place of Origin: China
Certification: CE
Model Number: WIND-2-TSM

Payment & Shipping Terms:

Minimum Order Quantity: 1PC
Price: Negotiable
Payment Terms: T/T
Detailed Product Description
Condition: New Certificate: CE
Working Station: Single Station Winding Speed: 300RPM To 500RPM According Wire Gauge
Automatic Type: Fully Automatic Machine Color: White Or Per Customer Requirement
After SalesWinding Speed: Engineers Available To Service Machinery Overseas
High Light:

bldc winding machine


motor stator winding machine

Needle Winding Machines For Winding Stator Of 12 Pole BLDC Motor 800Wto 2000W WIND-2A-TSM






Needle winding BLDC stators of Sewing Machine,Air conditioning compressor, Refrigerator


compressor,water pump automotive application , fuel pump motor with 6 poles, 9 poles, 12 poles or


18 poles




Competitive Advantages:


Needle winding machine WIND-2-TSM can handle almost all type of brushless DC motor


which with high slot filling rate need arraying, tapping, place terminal






Wire diameter:0.08~1.0mm (AWG18~AWG39)


Stator ID:Above 19mm


Core length:7-100mm (WIND-2A-TSM)


Core length:<200mm  (WIND-2B-TSM)


Turns No.0-99999


Operation option: stepping/Auto


Stator poles: 6 poles,8 poles, 9 poles,10 poles, 12 poles,14 poles,18 poles (Customized)


Air pressure:5~7kg/square centi-meter


Power:2KW, AC220V 50/60Hz


Weight: about 450kgs


Dimension: 1600(L)x1100(W)x1400(H)mm




Question and Answer:



1. Stator description is as follows :


OD : 89 mm


I.D. : 47 mm  8 pole


Wire Gauge : 24 swg ~ .56 mm


No. Of turns : 44


Rotation of winding : clockwise and anti clockwise


There are eight poles in side stator


1 2 3 4 5 6 7 8


Start --->clock ---- Anti ------ clock ------- Anti ------- clock ---- Anti ---- Clock ---- Anti ----> Exit


The winding is with single wire of 26 Swg ~ .56mm


We use plastic bobbin as insulators


How much is the capacity of the machine you have?


    WIND-2C-TSM stator needle winding Cycle time around 2min/pc,


    output around 240pcs/8hours


    For 8poles, ID of stator 47mm,OD 89mm, 44turns, wire size 24SWG, 0.56mm


2. Can you also estimate the winding period of our design,  how many stators can we produce
    in one hour?


    BLDC motor for elevator door stator diameter inside 64.5 mm outside 105 mm


    and 12 poles 320 spire every poles


    It will cost around 9 to 10 minutes per piece



3. What's the material list we shall provide for machine trail?


    Below samples are needed for machine manufacturing and commissioning:


    1. Stator stack 5pcs without winding


    2. Wound stator 1pc


    3. Copper wire 1 roll enough for winding 15pcs stators




Please click below picture to view video


BLDC Winding Machine For Winding Stator Of 12 Pole 800W to 2000W



BLDC Typical Applications


BLDC motor has a wide range of applications, such as automotive, tools, industrial industrial control,


automation, and aerospace. In general, BLDC can be divided into the following three main purposes:


1. Continuous load application


2. Variable load application


3. Positioning application




Continuous Load Application


This kind of application is mainly used in those fields that require a certain rotational speed but have low


requirements on the accuracy of rotational speed, such as applications such as fans, pumping machines,


and blower gas. Usually this type of application is relatively low cost and is mostly open-loop control.




Variable Load Application


This category mainly refers to applications where the motor speed needs to change within a certain


range. In such applications, there are higher requirements on the high speed characteristics and dynamic


response characteristics of the motor. Household washing machines, dryers and compressors are good


examples. In the automotive industry, oil pump control, electrical controllers, engine controls and


electronic tools are also good examples. There are also many applications in aviation, such as


centrifuges, pumps, robotic arms, gyroscopes, and so on. In this area, motor feedback devices are often


used to form semi-open loops and closed loops for control. This requires complex control algorithms,


increasing the complexity of the controller also increases the system cost.




Positioning Application


Most industrial control and automation applications fall into this category. In these applications energy


delivery, such as gears or conveyor belts, is often performed, so the system has special requirements on


the dynamic response and torque of the motor speed, and these applications may also need to change


the direction of the motor at any time. The motor may work in Constant speed, acceleration, reduction


phases, and possibly changes in load during these phases, so this places higher demands on the


controller. Usually this type of control uses closed-loop control, even with torque, speed, and position


loops. Three control loops. The photoelectric encoder and some synchronization equipment may be used


for speed measurement. Sometimes these sensors are used to measure the relative position and


sometimes to measure the absolute position. Many of these process controls, mechanical controls, and


transportation controls fall into this category.



In general, brushless motors have high speed/torque ratios, good dynamic characteristics, high efficiency,


long life, low noise, wide speed range, and ease of manufacturing compared to conventional brushed


motors and induction motors. Excellent characteristics. In particular, the power output per unit volume


allows it to be used in applications that are sensitive to size and weight. These excellent characteristics


make BLDC has a very wide range of applications in the field of industrial control, automotive industry,


aerospace and so on!







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