BLDC Winding Machine For Winding Stator Of 12 Pole 800W to 2000W

Needle Winding Machines For Winding Stator Of 12 Pole BLDC Motor 800Wto 2000W WIND-2A-TSM

 

 

 

Application:

 

Needle winding BLDC stators of Sewing Machine,Air conditioning compressor, Refrigerator

 

compressor,water pump automotive application , fuel pump motor with 6 poles, 9 poles, 12 poles or

 

18 poles

 

 

 

Competitive Advantages:

 

Needle winding machine WIND-2-TSM can handle almost all type of brushless DC motor

 

which with high slot filling rate need arraying, tapping, place terminal

 

 

 

Parameter:

 

Wire diameter:0.08~1.0mm (AWG18~AWG39)

 

Stator ID:Above 19mm

 

Core length:7-100mm (WIND-2A-TSM)

 

Core length:<200mm  (WIND-2B-TSM)

 

Turns No.0-99999

 

Operation option: stepping/Auto

 

Stator poles: 6 poles,8 poles, 9 poles,10 poles, 12 poles,14 poles,18 poles (Customized)

 

Air pressure:5~7kg/square centi-meter

 

Power:2KW, AC220V 50/60Hz

 

Weight: about 450kgs

 

Dimension: 1600(L)x1100(W)x1400(H)mm

 

 

 

Question and Answer:

 

 

1. Stator description is as follows :

 

OD : 89 mm

 

I.D. : 47 mm  8 pole

 

Wire Gauge : 24 swg ~ .56 mm

 

No. Of turns : 44

 

Rotation of winding : clockwise and anti clockwise

 

There are eight poles in side stator

 

1 2 3 4 5 6 7 8

 

Start --->clock ---- Anti ------ clock ------- Anti ------- clock ---- Anti ---- Clock ---- Anti ----> Exit

 

The winding is with single wire of 26 Swg ~ .56mm

 

We use plastic bobbin as insulators

 

How much is the capacity of the machine you have?

    

 

    BLDC motor for elevator door stator diameter inside 64.5 mm outside 105 mm

 

    and 12 poles 320 spire every poles

 

    It will cost around 9 to 10 minutes per piece

 

 

 

 

Please click below picture to view video

 

 

 

BLDC Typical Applications

 

BLDC motor has a wide range of applications, such as automotive, tools, industrial industrial control,

 

automation, and aerospace. In general, BLDC can be divided into the following three main purposes:

 

1. Continuous load application

 

2. Variable load application

 

3. Positioning application

 

 

 

Continuous Load Application

 

This kind of application is mainly used in those fields that require a certain rotational speed but have low

 

requirements on the accuracy of rotational speed, such as applications such as fans, pumping machines,

 

and blower gas. Usually this type of application is relatively low cost and is mostly open-loop control.

 

 

 

Variable Load Application

 

This category mainly refers to applications where the motor speed needs to change within a certain

 

range. In such applications, there are higher requirements on the high speed characteristics and dynamic

 

response characteristics of the motor. Household washing machines, dryers and compressors are good

 

examples. In the automotive industry, oil pump control, electrical controllers, engine controls and

 

electronic tools are also good examples. There are also many applications in aviation, such as

 

centrifuges, pumps, robotic arms, gyroscopes, and so on. In this area, motor feedback devices are often

 

used to form semi-open loops and closed loops for control. This requires complex control algorithms,

 

increasing the complexity of the controller also increases the system cost.

 

 

 

Positioning Application

 

Most industrial control and automation applications fall into this category. In these applications energy

 

delivery, such as gears or conveyor belts, is often performed, so the system has special requirements on

 

the dynamic response and torque of the motor speed, and these applications may also need to change

 

the direction of the motor at any time. The motor may work in Constant speed, acceleration, reduction

 

phases, and possibly changes in load during these phases, so this places higher demands on the

 

controller. Usually this type of control uses closed-loop control, even with torque, speed, and position

 

loops. Three control loops. The photoelectric encoder and some synchronization equipment may be used

 

for speed measurement. Sometimes these sensors are used to measure the relative position and

 

sometimes to measure the absolute position. Many of these process controls, mechanical controls, and

 

transportation controls fall into this category.

 

 

In general, brushless motors have high speed/torque ratios, good dynamic characteristics, high efficiency,

 

long life, low noise, wide speed range, and ease of manufacturing compared to conventional brushed

 

motors and induction motors. Excellent characteristics. In particular, the power output per unit volume

 

allows it to be used in applications that are sensitive to size and weight. These excellent characteristics

 

make BLDC has a very wide range of applications in the field of industrial control, automotive industry,

 

aerospace and so on!