Commutator Turning Machine On Auto Production Line

Commutator Turning Machine On Auto Production Line WIND-CT-TH5

 

 

 

Lathe purpose is to finish turn the commutator brush track area of relatively small fractional

 

horsepowder motor armature, mini enginee rotor, starter armature commutator and so on,

 

Precise turning, milling, machining the surface of the commutator to let it polish and shining,

 

Achieve good suitable surface micro finishing, runout to work well with motor carbon brush. 

 

 

 

(1) Competitive Advantages of three axis servo device turning machining machine

 

1.Precise with three axis servo device control 

 

2. Smallest commutator handled by lathed commutator precise turning machine :

 

   Turned window lifter small armature commutator OD 7mm, Shaft OD 3.0mm

 

3. This turning machine can work with two cutters if required for different turning direction

 

4. The turning tool is diamond material, also the tool holders and inserts can be custom made

 

     for lathing special material other than copper, aluminum 

 

 

 

(2) Configuration of the commutator turning machine

 

Z Axis Mitsubishi Servo system (Turning length)

 

X Axis Mitsubishi Servo system (Turning depth)

 

Y Axis Mitsubishi Servo system (Press Arm)

 

Touch screen: Mitsubishi

 

Taiwan TBI Ball screw rod

 

Taiwan Airtac cylinder

 

 

 

(3) Specification of Precise Lathe Turning Machine

 

Commutator roundness: ≤0.0035mm

 

(depends on user’s commutator material, armature shaft quality and bearing quality)

 

Roughness: ≤Ra 0.4(depends on customer’s armature quality)

 

Armature OD: Ф20~Ф100mm (commutator side < 100mm)

 

Shaft length: 32~250mm

 

Shaft OD: Ф3~Ф25mm

 

Commutator OD: Ф4.3~Ф50mm

 

Z direction cutter feeding speed: settable on touch screen, stepless adjustable

 

Z direction cutter returning speed: set on program

 

X direction cutter feeding speed: settable on touch screen, stepless adjustable

 

X direction cutter returning speed: set on program

 

Z direction cutting length: settable on touch screen, Max. could set 4times different

 

cutting length(Max 30mm)

 

Z direction travelling: Max 80mm

 

Production efficiency: whole cycle≤12sec/pc(twice cutting)

 

Air pressure: 4~6kg/cm2

 

Fixture: diamond V shape journal

 

Total power: 2.5KW

 

Machine power: 50/60Hz AC220V±10%(single phase)

 

Burring removing machine power: 50/60Hz AC230V±10%(single phase)

 

Vacuum cleaner power: 1.5KW,50/60Hz AC380V±10%(three phase)

 

Weight: about 1,100Kg

 

Machine dimension: 1,300mm x 900 mm x 1600mm3

 

 

 

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