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Wire Spot Commutator Fusing Machine 12V 24 V DC Brushed Motors Hot Staking

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Wire Spot Commutator Fusing Machine 12V 24 V DC Brushed Motors Hot Staking

China Wire Spot Commutator Fusing Machine 12V 24 V DC Brushed Motors Hot Staking supplier
Wire Spot Commutator Fusing Machine 12V 24 V DC Brushed Motors Hot Staking supplier Wire Spot Commutator Fusing Machine 12V 24 V DC Brushed Motors Hot Staking supplier

Large Image :  Wire Spot Commutator Fusing Machine 12V 24 V DC Brushed Motors Hot Staking

Product Details:

Place of Origin: China
Model Number: WIND-DC-CW003

Payment & Shipping Terms:

Minimum Order Quantity: 1pc
Price: Negotiable
Packaging Details: Two pallets one for welding machine , one for water cooling device 662KGS 1040mm*1040mm*1960mm, 740mm*740mm*1270mm
Delivery Time: 30 working days
Payment Terms: T/T
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Detailed Product Description
Application: 12V,24V DC Brushed Motors DC Power Supply: Self Developed DC Power Supply
Fusing Wire Size: From 0.01mm To 1.20mm For Types Of Armatures Welding Cooling Device: With A Separate Water Cooling Device
Adjustment Easy: The Welding Operation And Setting Is Easy For Operator Welding Big Wire Diameter Range: From 0.01mm To 1.20mm For Types Of Armatures
Gross Weight: 662KGS Including Package Pallet Fusing Quality: Fuse Current, Fuse Time, Pressure, Contacting Resistance
High Light:

laser welding machine


ultrasonic welding machine

DC Power Supply Spot Welding Machine For Armature Commutator Fusing Hot Staking WIND-DC-CW003




(1) Application:


PMDC motor armature with hook commutator, riser commutator




(2) Advantages:



Fusing Quality Assured


Self-developed High frequency 15KHz power supply ensure constant


fusing quality



Wide Application


Copper wire wide adaption from 0.01mm~1.20mm(AWG44~AWG17)



Easy to Operate


Easy for the operator,


and WIND-DC-CW003 get most repeated order among welding machine





(3) History of becoming star product:


The first two pcs welding machine WIND-DC-CW003’s user was a car motor manufacturer who produce


motors and supply to BMW and Volvo, they used Italy and English imported welding machine and WIND-


DC-CW003 worked as backup machine. After several months test user found welding result and quality is


same as imported welding machine and ordered 1pc more three years later.


High frequency inverter DC power supply is a trend in commutator welding, some supplier said they use


high frequency actually they use 2KHz, while Wind Automation can achieve 15KHz, with real and pure DC


power supply which achieve constant welding quality!




(4) Fusing machine Parameter:


Wire diameter: 0.01~1.2mm


Armature OD: 20~100mm


Armature stack height:10~100mm


Commutator OD:8~70mm




Welding power: 10~30KW


3phase AC 380V 50~60Hz


Weight: about 350KGS


Fusing power supply: Wind Automation self developed high frequency 15KHz, 500~5000A


Control system: Japan Mitsubishi PLC


Indexing control: Japan Mitubishi servo positioning system 7'' Touch screen




(5) Feature:


1)  Commutator spot welding machine conductor hot staking Fusing for thin or big wire High frequency 


     inverter weld and hot stacking commutator with small big wire thin and big wire, with separate


     cooling water device (act as a conditioner)


2)  Welding operation is related to the tungsten rod area, pressure, welding time, voltage current value


3)  Armature OD, shaft size is related to the fixture 


     Armature OD normal range 20~60mm


     Shaft below 160mm Shaft size


Fusing machine FAQ (How to select a suitable welding fusing hot staking machine)

  1. Are each segment’s current and time adjustable?

Your question is about achieve even and constant fusing quality for each segment,

The DC power supply machine with high requency's output current is even and constant, can make sure even welding quality,


On machine parameter set screen, there is 6sections welding current and time setting for armature with many hooks such as 63hooks,

and for a 24 hook commutator, you can divide the welding parameter to 3 stages by setting Bar. no. as 1+22+1 = 24 or divide the setting to set 1+1+1+2+3+16 =24

considering heat up time for electro rod and actual situation,


In actual production, some user just set the Bar No. in Section1 as 24,

Wire Spot Commutator Fusing Machine 12V 24 V DC Brushed Motors Hot Staking


         2. How electrode distance is controlled?

 The distance suggested is about 1.5mm to 2mm, should be more than 1mm in case the   commutator OD have some difference

  You can check by a 1.5mm thickness commidity as a


          3. How the pressure applied by the electrode to the hook is adjusted and controlled?

  With diffent size of Press Spring the pressure can be adjusted, for rough control with spring,

   for slight control with screw on top



4.Is there any load cell to control this pressure?


 Our hydraulic and servo press machine for commutator, shaft placement have this kind of load cell  which can control and show pressure,

We are applying this to the new fusing machine with servo device pressure later,

This will be applied for local motor manufacturer who required first​


5. What are the steps of the fusing cycle, how each portion of this cycle is adjusted?

 Fusing cycle is electrode touch the commutator hook, then press the commutator hook, holding the pressure and release

Please check graphic of the fusing cycle on welding setting photo

This cycle is related to four factors,

the electrode and commutator hook contacting face area,

pressure value, holding the pressure time, fusing voltage

You can get a best cycle by teamwork of this four factors,


High frequency 15KHz ensure the pure output DC current, while some fusing machine 2KHz, 4KHz not high frequency

The constant current can make sure fusing each segment without hesitate, so DC power supply is faster and save electricity


6. Is there any warning sign for bad fusing?

   Yes, machine have this function



Please click below picture to view video


Wire Spot Commutator Fusing Machine 12V 24 V DC Brushed Motors Hot Staking





Contact Details
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Contact Person: Ms. Emily

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