Hair Pin Forming For Vehicle Motor Pure Electric Car Hybrid Car Stator

Hybrid Car BSG Stator Electric Vehicle Automotive Motors Conductor Forming WIND-HF-BX

(1) Application:

This hair pin forming machine is widely used in starter bar, aerospace coil, moving vehicle including hybrid car motor, heavy duty motor, BSG stator, electric car,light vehicle, electric vehicle, automotive motors, pure electric car motors, hybrid car motors, electric forklifts motors, electric tricycles motors, tourist vehicles motors, power tools motors and other automobile industry motors.

(2) Process & Advantages:

1. Load Rectangular coil in auto feeder unit

2. Following are the process are combined in WIND-HF-BX hair pin forming machine

  a. Straightening of coil

  b. Stripping on Flat Top & bottom side of coil – Grinding method

  c. Stripping of Left & Right side of coil – Grinding method

  d. Chamfer forming in coil

  e. Servo motor feeding

  f. Cutting of coil – Required length

  g. U Shape forming

  h. Final shape forming

  i. Deliver Final pin to Gravity Chute

 a. Hairpin forming machine is a combination of several process,

    it automatic straighten the raw coil,remove enamel of four sides by grinding( flat surface, side surface at same time Chamfer),

    automatic industrial vacuum cleaner suction, servo motor feeding, detection,cutting, forming,

 b. High efficiency: 4~5s/pc (Hair pin Length 300mm) 6~8s/pc

 c. Encoder check if servo motor send the same length every time

 d. Enamel remove with grind method or cutting method can clear the surface

Power Supply Voltage: 3Φ-380V±10% 50H

Air source Pressure: 0.5~0.7Mpa

Varnish Removing Length: 0~50mm

Wire Feeding Length: 150~400mm

Cycle time: 6s' to 8s' for 300mm length

Wire size handled: 3*8mm

(4) Configuration:

1. Mitsubishi PLC, WEINVEIW 10-inch touch screen.

2.Taiwan HIWIN linear guide and module, Delta servo motor line. Line length adjustment.

3. Taiwan Nicholas precision planetary reducer.

4. Taiwan AIRTAC pneumatic parts and solenoid valves.

5. Schneider Electric components, Mingwei switch power supply.

6. Welding rack, surface spray, color: gray. Taiwan plate grinding, plating.

7. The whole part of the aluminum frame frame, three-color signal indicator.

8. The mold part of the mold steel vacuum quenching treatment.

9. To paint part of the use of hydraulic punching method, punching part of the position adjustment device

    adjustment screw, automatic vacuum.

10. Cut off part of the use of cylinder punching.

11. Bending U-shaped part of the use of cylinder punching.

12. 150L hydraulic system set.

13. 3KW automatic vacuum cleaner set.

14. A set of automatic discharge machine.

Please click below picture to view video