Stator Winding Machine Stack Height Below 200mm Stator Brushless Motor Needle Winding

Stack Height Below 200mm Stator Brushless Motor Needle Winding WIND-2B-TSM

 

 

 

(1) Application

 

Needle winding BLDC stators of big stack height big stroke coil winder

 

 

 

(2) Competitive Advantages

 

Needle winding machine WIND-2B-TSM can handle almost all type of brushless DC motor especially

 

handle the big stack height stator below 200mm

 

which with high slot filling rate need arraying, tapping, place terminal

 

 

 

(3) Parameter

 

Item No.	Data
Wire diameter	0.08~1.0mm (AWG18~AWG39)
Stator ID	Above 19mm
Stator Core length	<200mm
Turns No.	0-99999
Winding operation	Stepping/Auto
Stator poles	6 poles,8poles, 9 poles,10 poles, 12 poles,14 poles,18 poles (Customized)
Air pressure	5~7kg/square centi-meter (0.5~0.7MPa)
Power	2KW, AC220V 50/60Hz
Weight	about 450kgs
Dimension	1600(L)x1100(W)x1400(H)mm

 

 

 

 

 

BLDC motor has a wide range of applications, such as automotive, tools, industrial industrial control,

 

automation, and aerospace. In general, BLDC can be divided into the following three main purposes:

 

Continuous load application

 

Variable load application

 

Positioning application

 

 

1. Continuous Load Application

 

This kind of application is mainly used in those fields that require a certain rotational speed but have low

 

requirements on the accuracy of rotational speed, such as applications such as fans, pumping machines,

 

and blower gas. Usually this type of application is relatively low cost and is mostly open-loop control.

 

 

2. Variable Load Application

 

This category mainly refers to applications where the motor speed needs to change within a certain

 

range. In such applications, there are higher requirements on the high speed characteristics and dynamic

 

response characteristics of the motor. Household washing machines, dryers and compressors are good

 

examples. In the automotive industry, oil pump control, electrical controllers, engine controls and

 

electronic tools are also good examples. There are also many applications in aviation, such as

 

centrifuges, pumps, robotic arms, gyroscopes, and so on. In this area, motor feedback devices are often

 

used to form semi-open loops and closed loops for control. This requires complex control algorithms,

 

increasing the complexity of the controller also increases the system cost.

 

 

3. Positioning Application

 

Most industrial control and automation applications fall into this category. In these applications energy

 

delivery, such as gears or conveyor belts, is often performed, so the system has special requirements on

 

the dynamic response and torque of the motor speed, and these applications may also need to change

 

the direction of the motor at any time. The motor may work in Constant speed, acceleration, reduction

 

phases, and possibly changes in load during these phases, so this places higher demands on the

 

controller. Usually this type of control uses closed-loop control, even with torque, speed, and position

 

loops. Three control loops. The photoelectric encoder and some synchronization equipment may be used

 

for speed measurement. Sometimes these sensors are used to measure the relative position and

 

sometimes to measure the absolute position. Many of these process controls, mechanical controls, and

 

transportation controls fall into this category.

 

 

 

In general, brushless motors have high speed/torque ratios, good dynamic characteristics, high efficiency,

 

long life, low noise, wide speed range, and ease of manufacturing compared to conventional brushed

 

motors and induction motors. Excellent characteristics. In particular, the power output per unit volume

 

allows it to be used in applications that are sensitive to size and weight. These excellent characteristics

 

make BLDC has a very wide range of applications in the field of industrial control, automotive industry,

 

aerospace and so on!