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|Flat Wire Application:||Wire Bending Machine For Hair Pin||Working Station:||Wire Forming Combined Machine|
|Handled Wire Size:||Starter Flat Wire Conductor Below 3mm*8mm||Hairpin Forming Process:||Feeding,Straighten Alignment, Cutting And Punchforming, Unloading|
|Cycle Time:||Accoring To Length 5s To 8s Per Piece||HS Code:||84798110|
|Flat Wire New Energy Drive Motor:||1KW To 150KW||After Sales:||Engineers Available To Service Machinery Overseas|
BSG Motor Hairpin Forming Shape Generator Conductor Wire Bending Machine WIND-HF-BX
Hairpin forming machine of flat copper wire is designed for new energy motor,it automatic straighten the raw coil,remove enamel of four sides by grinding( flat surface, side surface at same time Chamfer), automatic industrial vacuum cleaner suction, servo motor feeding, detection,cutting, forming,
Efficiency: 4~5s/pc (Length 300mm) 6~8s/pc
Hairpin type1 Shift output: 3500pcs (8hours)
Encoder check if servo motor send the same length every time
|Hair pin forming||Optional||Remark|
spools size for holding wire for Wind Automation
to design the Wire dereeling device
|Enamel stripping||Stripping method can be grinding or cutting according to actual situation|
|Feeder||Encode||Feeding length can be setted on touch screen, controlled by servo motor|
|Cutting||Cylinder presure to control, also can shape cutter|
|Forming||The forming angle,size should suitable stator, drawing is only for reference|
|U bending||Hold one side, twist the other side||Splitting forming or Punch forming|
Electric car, Auto industry, Aircraft, New Energy Car Drive Motor,Truck Flat wire,
In the use of electric vehicles for automakers.
New energy motor Hairpin cycle time
About 4 to 5seconds per root (Wire length 300mm)
Controlled by servo motor, adjustable
Hairpin forming process
Flat wire straighten, plane enamelled remove, side enamel
remove, automatic vacuum cleaner, servo feeding, detection,
cut and forming
Power Supply Voltage: 3Φ-380V±10% 50H
Air source Pressure: 0.5~0.7Mpa
Varnish Removing Length: 0~50mm
Wire Feeding Length: 150~400mm
Cycle time: 6s' to 8s' for 300mm length
Wire size handled: 3*8mm
1. Mitsubishi PLC, WEINVEIW 10-inch touch screen.
2.Taiwan HIWIN linear guide and module, Delta servo motor line. Line length adjustment.
3. Taiwan Nicholas precision planetary reducer.
4. Taiwan AIRTAC pneumatic parts and solenoid valves.
5. Schneider Electric components, Mingwei switch power supply.
6. Welding rack, surface spray, color: gray. Taiwan plate grinding, plating.
7. The whole part of the aluminum frame frame, three-color signal indicator.
8. The mold part of the mold steel vacuum quenching treatment.
9. To paint part of the use of hydraulic punching method, punching part of the position adjustment device
adjustment screw, automatic vacuum.
10. Cut off part of the use of cylinder punching.
11. Bending U-shaped part of the use of cylinder punching.
12. 150L hydraulic system set.
13. 3KW automatic vacuum cleaner set.
14. A set of automatic discharge machine.
Please click below picture to view video