Major in Motor Winding,Welding and Testing

Sales & Support
Request A Quote - Email
Select Language
About Us
Factory Tour
Quality Control
Contact Us
Request A Quote
Home ProductsAutomotive Hairpin Winding

BSG Motor Hairpin Forming Machine Hybrid Car Stator Assembly Line

Good quality Needle Winding Machine for sales
Good quality Needle Winding Machine for sales
We trust you and have very good references of you from our Shanghai colleagues

—— Olayo Delgado

We are very happy with the machines!

—— Efrain.Alvarado

I'm Online Chat Now

BSG Motor Hairpin Forming Machine Hybrid Car Stator Assembly Line

China BSG Motor Hairpin Forming Machine Hybrid Car Stator Assembly Line supplier

Large Image :  BSG Motor Hairpin Forming Machine Hybrid Car Stator Assembly Line

Product Details:

Place of Origin: China
Model Number: WIND-HF-BX

Payment & Shipping Terms:

Minimum Order Quantity: 1PC
Packaging Details: Pallet Size 2000mm*800mm*1800mm
Delivery Time: 60 Working days
Contact Now
Detailed Product Description
Flat Wire Application: Wire Bending Machine For Hair Pin Working Station: Wire Forming Combined Machine
Handled Wire Size: Starter Flat Wire Conductor Below 3mm*8mm Hairpin Forming Process: Feeding,Straighten Alignment, Cutting And Punchforming, Unloading
Cycle Time: Accoring To Length 5s To 8s Per Piece HS Code: 84798110
Flat Wire New Energy Drive Motor: 1KW To 150KW After Sales: Engineers Available To Service Machinery Overseas

BSG Motor Hairpin Forming Shape Generator Conductor Wire Bending Machine WIND-HF-BX


Hairpin forming machine of flat copper wire is designed for new energy motor,it automatic straighten the raw coil,remove enamel of four sides by grinding( flat surface, side surface at same time Chamfer), automatic industrial vacuum cleaner suction, servo motor feeding, detection,cutting, forming,

Efficiency: 4~5s/pc (Length 300mm) 6~8s/pc

Hairpin type1 Shift output: 3500pcs (8hours)


Encoder check if servo motor send the same length every time


Hair pin forming Optional Remark

spools size for holding wire for Wind Automation

to design the Wire dereeling device

Enamel stripping   Stripping method can be grinding or cutting according to actual situation
Feeder  Encode Feeding length can be setted on touch screen, controlled by servo motor
Cutting   Cylinder presure to control, also can shape cutter
Forming   The forming angle,size should suitable stator, drawing is only for reference
U bending Hold one side, twist the other side Splitting forming or Punch forming



(1) Application:


Electric car, Auto industry, Aircraft, New Energy Car Drive Motor,Truck Flat wire, 

In the use of electric vehicles for automakers.




(2) Advantages:



New energy motor Hairpin cycle time


About 4 to 5seconds per root (Wire length 300mm)



Feeding length


Controlled by servo motor, adjustable



Hairpin forming process


Flat wire straighten, plane enamelled remove, side enamel


remove, automatic vacuum cleaner, servo feeding, detection,


cut and forming





(3) Parameter:


Power Supply Voltage: 3Φ-380V±10% 50H


Air source Pressure: 0.5~0.7Mpa


Varnish Removing Length: 0~50mm


Wire Feeding Length: 150~400mm


Cycle time: 6s' to 8s' for 300mm length


Wire size handled: 3*8mm




(4) Configuration:


1. Mitsubishi PLC, WEINVEIW 10-inch touch screen.


2.Taiwan HIWIN linear guide and module, Delta servo motor line. Line length adjustment.


3. Taiwan Nicholas precision planetary reducer.


4. Taiwan AIRTAC pneumatic parts and solenoid valves.


5. Schneider Electric components, Mingwei switch power supply.


6. Welding rack, surface spray, color: gray. Taiwan plate grinding, plating.


7. The whole part of the aluminum frame frame, three-color signal indicator.


8. The mold part of the mold steel vacuum quenching treatment.


9. To paint part of the use of hydraulic punching method, punching part of the position adjustment device


    adjustment screw, automatic vacuum.


10. Cut off part of the use of cylinder punching.


11. Bending U-shaped part of the use of cylinder punching.


12. 150L hydraulic system set.


13. 3KW automatic vacuum cleaner set.


14. A set of automatic discharge machine.




Please click below picture to view video







Contact Details
Shanghai Wind Automation Equipment Co.,Ltd

Contact Person: Ms. Emily

Tel: 86-21-58992293

Send your inquiry directly to us (0 / 3000)