Major in Motor Winding,Welding and Testing

Sales & Support
Request A Quote - Email
Select Language
English
Arabic
Polish
Home
Products
About Us
Factory Tour
Quality Control
Contact Us
Request A Quote
Home ProductsStator Winding Machine

Fully Automatic Motor Winding Machine 8kw Teeth Winding For Coated Stator Stack

Certification
Good quality Needle Winding Machine for sales
Good quality Needle Winding Machine for sales
We trust you and have very good references of you from our Shanghai colleagues

—— Olayo Delgado

We are very happy with the machines!

—— Efrain.Alvarado

I'm Online Chat Now

Fully Automatic Motor Winding Machine 8kw Teeth Winding For Coated Stator Stack

China Fully Automatic Motor Winding Machine 8kw Teeth Winding For Coated Stator Stack supplier
Fully Automatic Motor Winding Machine 8kw Teeth Winding For Coated Stator Stack supplier Fully Automatic Motor Winding Machine 8kw Teeth Winding For Coated Stator Stack supplier Fully Automatic Motor Winding Machine 8kw Teeth Winding For Coated Stator Stack supplier

Large Image :  Fully Automatic Motor Winding Machine 8kw Teeth Winding For Coated Stator Stack

Product Details:

Place of Origin: China
Brand Name: WIND AUTOMATION
Certification: CE
Model Number: WIND-NR148-1

Payment & Shipping Terms:

Minimum Order Quantity: 1 PC
Price: Negotiable
Delivery Time: 30 working days
Payment Terms: T/T
Contact Now
Detailed Product Description
Condition: New Axis: 4 Axis
Working Station: One Station/ Double Station Winding Speed: Max. 400RPM According Wire Gauge,Stator Size
Automatic Type: Fully Automatic Machine Color Motor Winding: White Or Per Customer Requirement
Motor Winding: Teeth Winding For Coated Stator Stack Or Plastic Caps After Sales: Engineers Available To Service Machinery Overseas
High Light:

flyer winding machine

,

motor winding machine

Stator Winding Machine To Make Coils On Teeth Electrostatic Coating Of The Slots WIND-NR148-1

 

 

 

Stator Teeth Winding Machine Application:

 

Make coils on teeth for inslot stator such as 36 slots stator, 

 

 

Stator Winding Machine Parameter:

 

Model WIND-NR148-1
Winding Stack Inslot stator
Station Single station
Wire diameter 0.1-1.2mm( according to stator slot filling rate and slot width)
Stator Size Outer diameter: Max 230mm (9.055'')
Inside diameter:Min.10mm (0.394'')
Stack weight:Max 10KG (lbs)
Stack length:Max 100mm (3.94‘’)
Program setting

The maximum step is 200 steps. The system program stores 10 sets, which is larger than the storage can be uploaded by the computer and downloaded with unlimited storage.

 

Winding speed Max.400rpm(according to wire size,stack length and stator size)
Axis 4 axis
Total Power 8KW
Input AC380V ±10%3 phase 50/60Hz
Air source 0.4~0.7Mpa
Machine size About 1000(W)×800(D)×1800(H)mm

 

 

Question and Answer:

 

1. What is the winding cycle time of below brushless motors?

The stator has 230 mm outer diameter.
 
The inner diameter is 167.2 mm.
 
The length of the stator is from 10 mm to 100 mm, but now we have orders for 10 mm length stack.
 
There are 40 turns per each teeth with 4 wires 0.4 mm diameter in parallel.

 

Cycle time: For winding each stator mentioned above it cost 10 minutes per piece

 

2. Do we need to use electrostatic coating of the slots in order to use your machine?

   

The machine is desiged per your biggest stator length, for such a big stator, it must be very heavy
 
at least 5KGS,So during winding, we need to add a reducer to let the winding smooth and not influenced,
 
There are 40 turns per each teeth with 4 wires 0.4 mm diameter in parallel.
 
Your wires and turns is too much for the slots area,
 
The up layer wire will press the down layer wire,
 
Up layer wire will fell down,
 
Wind Automation Suggestion:
1. We suggest insulation cap and we can design the cap
 
    If the winding demonstration shows that insulation cap is necessary
  
     You may refer to the 36slots electrostatic coating stator winding machine video,
   
    It is the same winding way as yours but it have much little turns (less than 30turns)
 
2.  If you don't want to invest  the tools to make the plastic caps and
     
     The material should resist to 155 Celsius degrees
  
    Can you use 0.7mm to 0.8mm single wire instead of 
 
    using 2 wires with 0.56 mm diameter or 4 wires with 0.4 mm diameter
    

Below samples and drawing are needed for machine manufacturing and commissioning:

 

1. CAD drawing of stator lamination for checking slot filling rate

 

2. Winding diagram

 

3. Copper wire 1 roll enough for winding 2pcs stators

 

4. Does the stator have positioning slotting place

 

Main Parts

No. Name Brand Remark
1 PLC YASKAWA  
2 Servo Motor YASKAWA  
3 Touch screen Weinview  
4 Sensor OMRON  
5 Electric units Schneider  
6 Pneumatic units Xinchen  
7 Ball bearing NSK  
8 Screw guide HIWIN  
9 Timing belt Gates  
10 Power supply Mean Well  
11 Tensioner ETA-1000/L-R  
12 Reducer Nidec-SHIMPO Heave stator need motor reducer

 

 

Please click below picture to view video of 36slots stator winding machine

Fully Automatic Motor Winding Machine 8kw Teeth Winding For Coated Stator Stack

 

This needle winding machine with four axis servo device can winding, indexing, put the wire, demolding automatically, The standard type is flexiable to change tooling for BLDC stator with OD below 120mm (4.72''), ID 10mm (0.39'')to 100mm(3.94''), height 100mm(3.94''), Max stator stack weight:3KGS ( 6.6 lbs)

 

 

 

Contact Details
Shanghai Wind Automation Equipment Co.,Ltd

Contact Person: Ms. Emily

Tel: 86-21-58992293

Send your inquiry directly to us (0 / 3000)