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Automaker Starter Hair Pin Forming Electric Car Conductor Winding Machine

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Good quality Needle Winding Machine for sales
Good quality Needle Winding Machine for sales
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Automaker Starter Hair Pin Forming Electric Car Conductor Winding Machine

China Automaker Starter Hair Pin Forming Electric Car Conductor Winding Machine supplier
Automaker Starter Hair Pin Forming Electric Car Conductor Winding Machine supplier Automaker Starter Hair Pin Forming Electric Car Conductor Winding Machine supplier

Large Image :  Automaker Starter Hair Pin Forming Electric Car Conductor Winding Machine

Product Details:

Place of Origin: China
Brand Name: WIND AUTOMATION
Model Number: WIND-AWF

Payment & Shipping Terms:

Minimum Order Quantity: 1PC
Packaging Details: Pallet Size 2000mm*800mm*1800mm
Delivery Time: 60 Working days
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Detailed Product Description
Flat Wire Application: Wire Forming And Enamel Remove Working Station: Wire Forming Combined Machine
Handled Wire Size: Starter Flat Wire Conductor Below 3mm*8mm Hairpin Forming Process: Feeding,Straighten Alignment, Cutting And Punchforming, Unloading
Cycle Time: Accoring To Length 5s To 8s Per Piece HS Code: 84798110
Flat Wire New Energy Drive Motor: 1KW To 150KW After Sales: Engineers Available To Service Machinery Overseas

Automaker Starter Hair Pin Forming Electric Car Conductor Winding Machine​ WIND-AWF

 

 

 

(1) Application:

 

Electric car, Auto industry, Aircraft, New Energy Car Drive Motor,Truck Flat wire, 

In the use of electric vehicles for automakers.

 

 

 

(2) Advantages:

 

 

New energy motor Hairpin cycle time

 

About 4 to 5seconds per root (Wire length 300mm)

 

 

Feeding length

 

Controlled by servo motor, adjustable

 

 

Hairpin forming process

 

Flat wire straighten, plane enamelled remove, side enamel

 

remove, automatic vacuum cleaner, servo feeding, detection,

 

cut and forming

 

 

 

 

(3) Parameter:

 

Power Supply Voltage: 3Φ-380V±10% 50H

 

Air source Pressure: 0.5~0.7Mpa

 

Varnish Removing Length: 0~50mm

 

Wire Feeding Length: 150~400mm

 

Cycle time: 6s' to 8s' for 300mm length

 

Wire size handled: 3*8mm

 

 

 

(4) Configuration:

 

Machine working process

 

The machine can automatically form the hairpin with below process continuously,

Automatic Wire dereeling→ Wire feeding→ Wire straightener → Press wire →

Side enamel remover → Wire width enamel remover → Pull wire→Wire cutting

→Side chamfer with Air-hydraulic booster

→ Wire bend→ Splitting forming wire → unloading,

 

Output : around 3s’ to 5s’ per piece (according to hairpin length)

 

1). Automatical wire dereeling device

 

2). Wire straighten mechanism,

Comprised of X,Y direction two set Guide wheel straightening

And cylinder, the cylinder pull wire to straighten it.

 

 

3). Wire feeding mechanism

Servo motor Delta drive the wire feeding module to feed the wire,

the wire feeding length can be setted on screen,

and Max. Wire feeding length is 500mm

 

4). Enamel remover mechanism

The enamel remover is comprised of two structures,

Side enamel remover and width enamel remover

Two structure used 2sets of diamond grinding wheel driven by motor

to scratch off the enamels on the side and width

can control/limit the scratch depth

 

The Enamel remover function can be On/Off on touch screen.

 

 

5). Cutting mechanism

Cutting mechanism consist of press wire and cut wire device,

Before cutting, press wire cylinder and press tooling press the wire to prevent it move,

And then cut the wire with four cutters, at same can remove burr if occur

 

. After cutting, chamfer the side with Air-hydraulic booster

 

 

6). Wire splitting mechanism

Comprised of press wire device driven by cylinder and splitting system

 

After forming, unloading the hairpin automatically when cylinder return.

 

  • Simens or Delta PLC

Delta servo motor

Weinveiw touch screen

Airtac cylinder

 

Weight: about 850Kg

 

Machine dimension: 1,800mm x 750 mm x 1800mm3

Machine and wire dereeling device shall have 3000mm distance

 

Please click below link to view video

https://youtu.be/9BYoaP7q06I

 

Motor manufacturer of starter inspect armature coil hair pin winding machine WIND-AWF before delivery,

Automaker Starter Hair Pin Forming Electric Car Conductor Winding Machine

 

 

Hair pin winding machine ready for starter armature hairpin forming production

 

Automaker Starter Hair Pin Forming Electric Car Conductor Winding Machine

 

 

 

Contact Details
Shanghai Wind Automation Equipment Co.,Ltd

Contact Person: Ms. Emily

Tel: 86-21-58992293

Send your inquiry directly to us (0 / 3000)