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Home ProductsTrickle Impregnation Machine

Armature Trickle Impregnation Machine Varnish Insulation Heat Treatment Oven

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Good quality Needle Winding Machine for sales
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Armature Trickle Impregnation Machine Varnish Insulation Heat Treatment Oven

China Armature Trickle Impregnation Machine Varnish Insulation Heat Treatment Oven supplier

Large Image :  Armature Trickle Impregnation Machine Varnish Insulation Heat Treatment Oven

Product Details:

Place of Origin: China
Brand Name: WIND AUTOMATION
Model Number: WIND-ZDG

Payment & Shipping Terms:

Minimum Order Quantity: 1pc
Price: Negotiable
Packaging Details: Bare package put in a 20'GP container
Delivery Time: 60 working days
Payment Terms: T/T
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Detailed Product Description
Condition: New Armature Insulation: Armature Trickling/ Roll And Dip
Rotor Size Related To Machine: Armature Shaft Length, Armature OD,stack Height Machine Length: Is Related To Armature Size,curing Time And Output Requirement
Power Source: Electricity After Sales: Machine Almost No Need Maintenance
High Light:

vacuum drying oven

,

impregnation line

Automatic Armature Trickle Impregnation Machine Varnish Insulation Heat Treatment Oven WIND-ZDG

 

 

 

Application and Purpose:

 

 

The motor coil must be impregnated with insulating varnish and its adjacent parts,

 

Let the conductor wire, slot insulation isolation parts whole compacted and immerged with

 

insulating resin coating become strong overall density.

 

The following purpose can be achieved through the insulation treatment:

 

 

1. To improve the moisture resistance of motor insulation

 

Any insulating material is more or less absorbing moisture in moist air. Such as Electrotechnical insulation

 

material paper DMD,PMP,Polyester, the moisture in the air is easily penetrated into the insulation material

 

along the capillary, thus the performance of the insulating material decreases significantly. The insulation

 

treatment will make the surface of the windings and coils form a smooth, pinless film or insulation seal

 

layer, which will greatly reduce the invasion of moisture and improve the moistureproof performance of the

 

motor.

 

 

2. Improve the heat resistance of motor insulation

 

Motor insulation materials in an insulating impregnating varnish before the material after heating the

 

internal decomposition of gas water molecules of low molecular substances, accompanied by oxidation,

 

changes in material properties such as mechanical strength, moisture resistance, reduce the decline of

 

brittle materials, have electrical properties such as insulation resistance and breakdown voltage

 

decreased, this phenomenon known as the aging of insulation materials, insulation insulation contact area

 

but after the treatment of material and air is greatly reduced, the rate of oxidation is greatly reduced, in

 

the same service life, the use of the temperature of the motor can be improved. Therefore, the heat

 

resistance of the motor insulation is improved.

 

 

3. Improve the thermal conductivity of the motor

 

The electrical insulation layer of air gap large, while the thermal conductivity of the air gap is low, the air

 

gap is filled with dipping paint, varnish and perfusion ratio due to thermal conductivity of air gap, so the

 

electrical winding motor and a corresponding increase in the conduction of heat, will greatly reduce the

 

motor temperature rise. The experimental data show that the temperature rise can be reduced by 10-

 

20%.

 

 

4. Improve electrical and mechanical properties of motor insulation

 

The motor winding coil and the insulation treatment, winding and Core Bond into a solid whole film will void

 

windings and the notch is full, the insulating layer is formed in a certain thickness of winding end of the

 

head, there is no gap inside the water is not easy to enter, so the insulation resistance and breakdown

 

voltage are improved, and at the same time winding core non relative movement, have sufficient strength

 

to resist the external vibration and stress, and bear the motor assembly process of mechanical impact,

 

thus avoiding the mechanical action of damage.

 

The motor windings impregnated after winding insulation system and the core to form a solid whole

 

reduces the effects of mechanical vibration and electromagnetic force vibration generated by the motor

 

during operation, the reinforcement effect on the machine, avoid wire between the wire and the core or

 

tank wall due to vibration, friction and damage the insulation displacement loose structure. The organic

 

insulation material inside the motor not only improves heat resistance and electrical performance, but also

 

improves the mechanical strength of the insulation material itself after impregnation. Because the

 

insulating material is heated, the material will change, releasing gas, water and carbonaceous materials,

 

lose flexibility, but after impregnation, pyrolysis, under heat hydrolysis process can greatly retard

 

mechanical flexibility material to maintain long-term, while insulating paint formed by the paint film has

 

certain elasticity and adhesion in the hot state, the material between the binding force of strengthening,

 

forming a strong overall, greatly enhance the strength of the system.

 

 

5. Improve chemical corrosion resistance

 

The motor through the impregnation treatment, to prevent all kinds of insulation materials and solvent

 

around the motor and direct contact with corrosive chemicals, which can improve the stability of chemical

 

substances of the motor due to the insulating encapsulation, shut off from the world body contact, improve

 

the winding stability, selecting suitable varnish resin materials can make the winding insulation with anti

 

mildew, anti oil, anti corona, flame retardant performance.

 

 

 

Competitive Advantages:

 

1.Fully automatic, operator only need to load and unload armature

 

2.Rolling and dipping device is at top layer of machine,easy to adjust and maintain

 

3.Centrifigution exhausting blower suck the exhausting gas,Environment friendly

 

 

 

Example of  one Armature roll and dip Machine proposal:

 

General Output Qty around 700pcs/8hours (get 100pcs in first 2hours and 100pcs in each following
 
hours)
 
1. Chain pitch P=152.4mm, Chanin  roll and move in guiding roll
 
2. Working station: 60pcs(both side 120pcs workpiece)
 
    Loading/unloading 8, preheating 9, air cooling 2, rolling and dipping 1, flow 2, curing 38
 
3. Fast inserted fixture
 
4. Rolling and dipping device is at top layer of machine, easy to adjust and maintain
 
5. Workpiece self  rotate before the rolling and dipping station, self rotate is drive by double chain with
 
    Pitch P=15.875
 
6. Heating tunnerl use to keep the heat, and  inspection door at side of machine with double layer
 
    temperature keeping door
 
7. The cycle time, rolling and dipping time can be set on touch screen
 
8. Use electrical heating pipe with hot air blow device,temperature 150℃ adjustable,
 
    There is pre-heating,colloidize, post curing  four are for heating, the heating pipe is flyer shape
 
    and life time is long
 
9. The temperature contoller is can set and show temperature in different area of tunner and alarm if
 
    overheating
 
10. Centrifigution exhausting blower suck the exhausting gas of loding/unloading , rolling and dipping area
 
11. PLC :Omron, Touch screen: Weiven Time relay : LG
 
12.Three phase 380V/50Hz, To tal power:35KW
 
 

 

Parameter:

 

Working position: 60*2

 

Position pitch: 152.4mm

 

Heating time: ≤45 min

 

Tunnel working temperature: 0 to150 ℃

 

Pitch time: 0-10min adjustable

 

Power consumption: 36 KW

 

Dimension: 6.2*1.15*2.1

 

Weight:Around 4.2 Ton

 

Production capability: 700pcs/8 hours

 

 

 

Contact Details
Shanghai Wind Automation Equipment Co.,Ltd

Contact Person: Ms. Emily

Tel: 86-21-58992293

Send your inquiry directly to us (0 / 3000)