Electric Bicycle Hub Motor Wheel Motor Winding Machine BLDC Engine E-Bike Muti Coils

Electric Bicycle Hub Motor Wheel Stator Winder BLDC E-Bike Muti Coils Winding WIND-HMW-1M

 

 

 

Application:

 

Electric bike, hub motor, wheel motor, outrunner motor, BLDC Engine

 

 

 

Advantages:

 

1. Three axis servo system,the winding,indexing,arraying are controlled by Mitsubishi servo motor

 

2. Flyer winding Fast 

 

3. Big outside stator covering outside stator diameter 198mm,266mm

 

4. Constant torque servo motor, constant tension 

 

 

 

Technical Data:

 

Stator Slots: No requirement

 

Stator Outer Diameter:198mm, 226mm,262mm 

 

Winding Way:

 

 

Armature Stack height:14-30mm

 

Wire Diameter: 0.3mm- 0.6mm

 

Number of Wires:1-13pcs

 

Air Source Pressure:0.4-0.7MPa

 

Power Supply Voltage:3 phases 380V±10% 50Hz

 

Power :about 3KW

 

 

 

Main Configuration:

 

Control  system	Japan Mitsubish PLC
Servo    system	Japan Mitsubish servo system
Tension system	Constant torque servo motor, constant tension

 

 

 

Question and Answer:

 

1. How the winding machine do the indexing: manually or automatically?

   

    Automatically with Mitubishi servo device

 

2. How the stator is fixed during winding process?

   

    Manually load on stator to the shaft and press with cover

 

3. What range of diameters of copper wire can work your machine (minimum and maximum)?

   

    0.3mm to 0.51mm

 

4. Which is the range of stacking lengths the winding machine can work?

  

    Standard wheel motor winding machine hub motor stator stack height 10mm~30mm,

   

    20mm~50mm (custom made)

 

5. The winding process is automatic or manual?

     

    Automatically with Mitubishi servo device

 

6. Is it possible to press and compact the wire copper during or after winding?

 

    Compact the wire after winding process with a separate machine

 

7. Does the machine any limitation in the dimension of the width of the open slot?

   

    Min. Open slot width>1.8mm, in China hub motor winding slot open width usually is2mm, 3mm

 

8.What is the height of the machine on the work area of the operator?

   

    Winding machine operation height 750mm

 

9. Are there the machine any sensors to check if the wiring is correct? (e.g. sensor to the

 

    check if the wire is broken)?

 

    Machine pause and alarm if wire broken

 

10. Do you have machines to do the testing the wheel motor after winding?

 

    Yes, separate testing machine

 

11. How you put the part on the machine before and after winding?

   

    It's a heavy wheel motor about 15 kg

 

    We didn't handle so heavy stator, Opearter load/unload staotr manually under 5KGS

 

    For example, a 198mm OD wheel motor stator weight around 2KGS

 

 

 

Please click below picture to view video